The production of modern sports and football equipment requires the use of high-tech synthetic fabrics, specialized equipment for flat elastic seams and large-format sublimation printing technology. Football uniforms must withstand enormous dynamic loads, effectively wick away sweat and maintain the brightness of the club colors after hundreds of washes. This article describes in detail the cycle of sewing a football uniform.
Contents of the technology review
- 1. Sports functional fabrics: CoolPass polyester, microfiber and mesh
- 2. Sublimation technology: transfer of numbers, names and logos
- 3. Anatomical cut: raglan, gussets and ventilation inserts
- 4. Seam processing: 4-thread overlock and Flatlockcoverstitch machines
- 5. Tailoring of shorts: elastic waist with drawstring and reinforced step zone
- Tip for technologist: selection of textured threads for sports
- Frequently asked questions (FAQ)
1. New generation sports fabrics
Knitted micropolyester fabrics with a cellular capillary structure (CoolMax / CoolPass with a density of 135–150 g/m²) are used, ensuring instant evaporation of moisture.
2. Sublimation thermal printing
When exposed to a temperature of 200°C, the paint turns into a gaseous state and tightly binds to the polyester molecules. The pattern does not wear off, does not crack, and does not weigh down the fabric.
3. Anatomical cut
The raglan sleeve prevents shoulder chafing from equipment straps, and the side inserts made of breathable mesh ensure air circulation during the match.
4. Flatlock seams
Sewing parts on flatlock creates an ultra-flat soft seam without thickening, which eliminates chafing of the athlete’s skin during active running.
Advice to the master of sports
Sew the sports uniform with elastic textured polyester threads (untwisted silk) so that the seams can withstand up to 150% stretch. And you can download exact patterns for sports kits in our catalog ready-made patterns.
Frequently asked questions (FAQ)
Which fabric is best for football shorts?
Micro Interlock fabric weighs 145-160 g/m² with a soft matte finish and high tensile strength.
Can sublimation be applied to a cotton uniform?
No, sublimation ink is only bonded to 100% synthetic polyester fibers.
Expertly designed patterns are the key to a perfect fit of any product. To be the first to learn about the intricacies of design, modeling and trends in the sewing world, subscribe to our video channel Pattern - Ready-made patterns.
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